PRINTER FRIENDLY VERSION

High Pressure Seals.

Standard shaft seal designs are not adequate when subjected to pressures of 10 psi or higher. As shown in Figure 92, higher pressures can distort the sealing lip, resulting in a greater-than-desired amount of contact between the air side surface of the lip and the shaft.

Under some conditions, the pressure will distort the seal such that the sealing tip leaves the shaft. This phenomenon, known as bell-mouthing, generates more friction and heat, and, as a result, greater wear. This increased wear is evident on the air side surface of the lip rather than at the lip contact point. This greater wear shortens seal life. In some extreme instances, higher pressures have even been known to force the seal out of the bore or to tear the elastomeric lip away from its metal case.

In response to the need for seals capable of withstanding higher pressures, designers have developed a variety of non-standard designs. These typically feature heavier-than-normal cross-sections (to minimize lip distortion) and a greater bonding area between the lip and the metal case (to lessen the chances that the lip will be torn away).

Figures 93, 94, 95, 96, and 97 show some examples of various high pressure shaft seal designs.

The TCV seal shown in Figure 93 is designed for applications up to 50 psi, though of course the actual pressure limit is influenced by shaft speed. The TCV features a flat rubber O.D. and rubber interior in conjunction with a heavy-duty spring-loaded primary sealing lip and a secondary contamination exclusion lip.

Figure 94 shows a TCN design. The TCN offers steel lip reinforcement for added pressure resistance, a heavy-duty spring-loaded primary sealing lip, a secondary contamination exclusion lip, and a flat rubber O.D.

The SAV seal shown in Figure 95 incorporates a filled PTFE back-up for increased pressure resistance, a PTFE contamination exclusion lip, and a steel O.D.

Figure 96 shows the EP2 design. The EP2 features sealing lips made of PTFE in order to withstand high pressure, temperatures, and shaft speeds. The EP2 also boasts a double reinforced steel case.

The HP1 seal shown in Figure 97 offers a filled PTFE backup to resist extrusion, a heavy-duty sealing lip, and a steel O.D. with rubber nose.

 

NON-STANDARD DESIGNS MAIN PAGE

“Though the standard shaft seals shown previously are ideal for a wide variety of applications, they are not the best solution to every design problem.”

 


Figure 92


Figure 93

Figure 94

Figure 95

Figure 96

Figure 97